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Apr 15, 2015· Page 1 of 2 - Making dark aluminum powder - posted in Pyrotechnics: Hey guys its been a long time but Im back to pyro! Yesterday I started making some dark aluminum powder with shredded aluminum foil and a heaping tablespoon of charcoal dust. I used my ball mill which is a modified harbor freight rock tumbler with 3lb drums and lead-antimony balls.

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Another source of usable aluminium powder is to burn tetra-paks, and then powder the resultant aluminium residue in a ball mill. Aluminium powder can also be found inside an Etch A Sketch. In Boating stores, it can be found as a two component epoxy for protection of boat hulls against UV radiation, mesh size is questionable.

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Two nights later I have my final product. The mesh size is unknown but it took eleven nights of continuous ball milling to transform the aluminum foil into a fine powder. It's optional to keep ball milling to obtain a finer powder than as pictured, however eleven days or nights is the goal for an adequate German Dark Al powder.

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